Earthship USA, Inc.  
AIR CYCLE REFRIGERATION SYSTEMS
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©2004
Earthship USA, Inc. 
  What is Air Cycle?
     Air is by nature the safest and cheapest refrigerant. Environmental concerns about ozone depletion, global warming and increasingly stringent legislation have made it an extremely attractive technology in the refrigeration application.

     The use of air as a refrigerant is based on the principle that when a gas expands adiabatically from a given temperature, its final temperature at the new pressure is much lower. The resulting cold gas, in this case air, can then be used as a refrigerant, either directly in an open system, or indirectly by means of a heat exchanger in a closed system. The efficiency of such systems is limited to a great extent by the efficiencies of compression and expansion, as well as those of the heat exchangers employed.

In the early days when air cycle was explored, slow speed reciprocating compressors and expanders were used. The poor efficiency and reliability of such machinery were major factors in the replacement of such systems with vapor compression equipment using freon. However, the development of rotary compressors and expanders greatly improved the isentropic efficiency and reliability of the air cycle. Advances in turbine technology, together with the development of air bearings and ceramic component offer further efficiency improvement. Combining this with newly available compact heat exchangers with greatly improved heat transfer characteristics make this a logical alternative to existing halocarbon/ammonia based refrigeration technologies and liquid nitrogen systems.
 
Air cycle systems have specific advantages that apply to all potential applications:
  • The working fluid (air) is free, environmentally benign, totally safe and non-toxic.
  • Air cycle equipment is extremely reliable, thereby reducing maintenance costs and system down-time.
  • The performance of an air cycle unit does not deteriorate as much as that of a vapor-compression unit when operating away from its design point.
  • When operating in a refrigeration cycle, an air cycle unit can also produce heat at a useful temperature
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